Manufacturing Services

Manufacturing Services

Localization of manufacturing with new products, the way products have been manufactured has evolved significantly over the past decades. Today, most are built in large factories in low-cost regions, primarily in Asia but also increasingly in Turkey too.

This has largely been good for main companies and procurement and buying departments. Products manufactured overseas have powered us, connected our networks and furnished our lives. Lower manufacturing costs have made more products more affordable for more people. Low-cost labor pools need diversities, manufacturing settings should be closer to main companies and procurement departments. With this focus Enstun Engineering is ready to serve you to find your best local manufacturing suppliers, to seperate and differentiate the risk from all long distance low cost countries to short distance low cost countries, our times show us that truck logistic can be very important in our times.

Not only is it getting harder to find labor in low-cost regions to build products, the growing impact in terms of local jobs, the environment and delays in product distribution around the world is becoming even more serious during the pandemic or force majeure situations. In tandem, main companies and procurement departments demand for local, personalized products is a trend that’s been steadily growing. Several years ago, research found that most of procurement departments said they prefer customized purchases, and the majority of those said they’d even be willing to pay more for a customized product or service.

This new procurement department paradigm shows massive opportunities for large corporations to succeed in a localized economy – if they are set up to take advantage of them. The key to unlocking these opportunities lies in a distributed manufacturing operation – one that relies on a network of smaller, more nimble and flexible factories around the world located closer to where customers are. Simply put, corporations must increasingly think globally (in terms of emerging customer needs), but build locally (in terms of executing those needs).

The possibility of smaller, distributed factories with accompanying ecosystems that serve regional markets, compared to a large production center that ships product worldwide, may seem counter to how industry typically thinks of cost efficiency and scale. Enstun Engineering is proving to be an important link between large companies and their localization strategies. It enables not only localization in manufacturing, but innovation – and at lower costs and higher efficiency.

Closer geographic opportunuties to suppliers also means closer proximity to customer tastes and preferences. Not only can a company localize the actual product to best suit that particular market, it can focus its marketing efforts on locally designed and produced goods – and take pride in those efforts. Geopolitical policies amplify this trend, as goods produced closer to the consumers who buy them aren’t subject to the same threat of changing tariff structures. Further, Enstun Engineering footprints help companies reach their sustainability goals.

This is where Enstun Engineering come into play. Enstun Engineering utilize speed response time instead of relying on expensive human labor, ensuring quality and consistency in product while enabling scale through efficient output. With their lower operating costs, Enstun Engineering suppliers effectively democratize innovation by making manufacturing more readily available to main companies, procurement and buying departments. For example, if a buyer today has an idea for a new product procurement – even if they have the technical skills to do so – they cannot contact easily Turkish suppliers because of culturel barries. Enstun Engineering is ready to help you to find correct suppliers for all local manufacturing needs. We are ready to serve you for goverment incentive programs too.

For contract based machined product procurement departments, localization means locally producing or manufacturing the components at its local workshops. Localization is very beneficial for all procurement departments as it cuts down the cost of the component and the steel machined prodcut as a whole. Also the waiting period between the order and receipt of the component is also reduced.

Some of example from our sub-suppliers capabilities,

Machining Machines Quantites Table Diameter  (mm) Turning Diameter (mm) Maximum Track Height (mm) Maximum Loading Capacity  (kg) Tolerances (µ)
CNC Vertical Lathe  13000-C axis 1 14.500 13.500 5.500 250.000 50
CNC Vertical Lathe  8000-C axis 1 9.000 8.000 4.000 120.000 50
CNC Vertical Lathe 8500 2 9.500 8.500 3.000 60.000 20
CNC Vertical Lathe  6000 1 7.000 6.000 3.000 35.000 20
CNC Vertical Lathe  5000-C axis 3 4.000 5.000 1.700 50.000 20
CNC Vertical Lathe  4000-C axis 3 3.000 3.900 2.400 35.000 20
CNC Vertical Lathe  2000-C axis 3 1.600 2.000 1.200 8.000 20
CNC Horizontal Lathe 2 600 800 4.000 20.000 20
CNC Horiz Lathe 2 700 900 8.000 30.000 20
Universal Lathe 2800 3 2.800 3.200 1.650 20.000 20
Universal Lathe 2100 4 2.100 2.300 1.500 10.000 20
Universal Lathe 1600 5 1.600 1.740 670 5.000 20
Universal Lathe 1250 5 1.250 1.400 1.100 5.000 20
Machining Machines Quantites X-Travel (mm) Y-Travel (mm) Z-Travel (mm) Maximum Loading Capacity  (kg) Tolerances (µ)
CNC Vertical Mach.Center 3 2.200 1.000 800 4.000 20
CNC Vertical Mach.Center 3 800 1.000 600 4.000 20
CNC Bhorwerk 3 2.250 2.800 1.600 4.000 20
CNC Bhorwerk 3 11.000 4.500 2.400 100.000 20
CNC Bhorwerk 3 13.000 4.500 2.600 100.000 20
Cutting Machines Quantites X-Travel (mm) Y-Travel (mm) Power (Watt) Cutting Thickness (mm) Tolerances (µ)
CNC Fiber Lazer 3KW 2 4.000 200 3.000 40 50
CNC Fiber Lazer 6KW 1 3.000 150 6.000 35 50
CNC Fiber Lazer 3KW 2 3.000 150 3.000 35 20
CNC Piping Laser 1 2.348 6.522 2.500 40 70
CNC Piping Laser 1 2.500 8.000 3.000 200 70
CNC Water Jet 1 200 400 4.000 200 100
Bending Machines Quantites Bending thick (mm) Bending Length (mm) Bending Pressure (kg) Speed (mm/sn) Tolerances (µ)
Abkant Machine 3 200 3.050 100 180 50
Abkant Machine 2 220 3.050 220 180 50
Abkant Machine 1 220 4.050 200 160 70

Enstun Engineering has strong engineering service capabilities for, hydroelectrical electromechanical and hydromechanical systems, energy rotating systems such as, turbine, hydro turbine, pump, compressors, generator, hydro generator and energy storage applications in complete mechanical system integration and electrical system integration with the application of design, procurement, manufacturing, installation, commissioning models, complex onshore and offshore equipment which can be used in primary energy, mining, cement, environmental, production, aerospace and defense industries, with several kinds of a different alternative solution for all over the world.

Enstun Engineering system integration has profession on equipment/engineering, manufacturing, and assembly services, including turbines, generators, steel parts, runners, housing parts, brackets, spiders, crashers, shafts, journals, crashers, lifting equipment, gears and gearboxes, frames laminations, stator laminations, rotor laminations, rim sheets, rotor pole sheets, hydraulics, governor systems, cooling water systems, oil lubrication systems and other all other types of medium and heavy industrial systems.

To discuss further with Enstun Engineering services, please contact us, we are excited to contact you.